091 Performance VW Transaxle Rebuilders Course CD


Long Enterprises is pleased to offer the "091 Performance VW Transaxle Rebuilders Course CD."  The CD includes larger pictures with more close-ups and insets than in the past.  The 091 Type 2 was chosen because of its strength and versatility.  Many of the principles presented will also apply to other years and models such as the earlier model IRS Type 2 (002).  Every effort has been made to provide as much technical information as accurately as possible.  Some of this is archival material over 35 years old.  Much of it was developed from trial and error after rebuilding some 6,000 units over the course of the last 37 years.  As you move through the step by step rebuilding process, you will find a careful analysis of common wear points and weak areas.  Many high quality performance parts and modifications are presented to address these problems.  Whether you have an established transmission shop or are just starting out, the tips and 'tricks of the trade' offered in these CD's will save you time, money, and headaches.  Now you no longer have to be a 'gear head' to perform a quality rebuild.  You do however, need to be willing to invest a little time and money.  In return, you will have the satisfaction of knowing your gearbox has quality parts, carefully assembled by you We think you will agree that is worth a lot! 

The "091 Performance VW Rebuilders Course CD" is divided into three sections; Disassembly, Diagnosis & Prep, and  Reassembly.  Bonus features such as exploded parts diagrams for all the various VW transmission models are also included.  
 
Note: If you want to work on any of the 002 Type 2 (68-75) transaxles, you will need both the # LE 180 "Swingaxle Type 1 VW Transaxle Rebuilders Course CD" (see below) and the # LE 181 "091 Performance VW Transaxle Rebuilders Course CD".  The reason for this is the gear train covered in the # LE 180 "Swingaxle Type 1 VW Transaxle Rebuilders Course CD" is virtually identical to those found in  002 Type 2 (3 & 5 rib) transaxles.  

Order part # LE 181 "091 Performance VW Transaxle Rebuilders Course CD" for only $34.95 $3.50 for shipping and handling, (no minimum order charge).  CA residents add sales tax.

Here are some samples from each of the three sections to give you a feel for some typical steps found in the course:  (Due to small file size required by web, the image samples shown below will not be as sharp as on the CD).


Part 1: Disassembly  #33 Reverse relay lever removal


Part 2: Diagnosis & Prep  #10 1st gear inspection


Part 2: Diagnosis & Prep  #21 3-4 clutch gear inspection


Part 2: Diagnosis & Prep  #57 091 Limited slip differential


Part 3: Reassembly  #05 1st gear hand pack needle bearing kit install


Part 3: Reassembly  #29 Shaft installation in gear carrier cont.


The sample steps shown above were taken from the Long Enterprises "091 Performance VW Transaxle Rebuilders Course CD. Have the complete course at your finger tips when you order the CD including; Part 1: Disassembly, Part 2: Diagnosis & Prep, and Part 3: Reassembly.  Bonus features such as exploded parts diagrams for all the various VW transmission models are also included. 

Note: If you want to work on any of the 002 Type 2 (68-75) transaxles, you will need both the # LE 180 "Swingaxle Type 1 VW Transaxle Rebuilders Course CD" (see below) and the # LE 181 "091 Performance VW Transaxle Rebuilders Course CD".  The reason for this is the gear train covered in the # LE 180 "Swingaxle Type 1 VW Transaxle Rebuilders Course CD" is virtually identical to those found in  002 Type 2 (3 & 5 rib) transaxles.  


Order part # LE 181 "091 Performance VW Transaxle Rebuilders Course CD" for only $34.95

$3.50 for shipping and handling, (no minimum order charge)
CA residents add sales tax


_______________________________________________________________________

.

 

 


Swingaxle Type 1 VW Transaxle Rebuilders Course CD


The following photo gallery is provided as a demo for you to sample and is taken from the "Disassembly" section of the "Swingaxle Type 1 VW Transaxle Rebuilders Course CD."  The CD is divided into three sections; Disassembly, Diagnosis & Prep, and Reassembly.  Bonus features such as exploded parts diagrams for all the various VW transmission models are also included. 

Note: If you want to work on any of the 002 Type 2 (68-75) transaxles, you will need both the # LE 180 "Swingaxle Type 1 VW Transaxle Rebuilders Course CD" and the # LE 181 "091 Performance VW Transaxle Rebuilders Course CD".  The reason for this is the gear train covered in the # LE 180 "Swingaxle Type 1 VW Transaxle Rebuilders Course CD" is virtually identical to those found in  002 Type 2 (3 & 5 rib) transaxles.  

Order part # LE 180 "Swingaxle Type 1 VW Transaxle Rebuilders
Course CD"
for only $29.95
$3.50 for shipping and handling, (no minimum order charge).    
CA residents add sales tax.

Part 1: Disassembly

01 Getting started 02 Shift housing removal 03 Shift housing inspection 04 Drain oil 05 Side cover removal
01 Getting start... 02 Shift housing... 03 Shift housing... 04 Drain oil .jpg 05 Side cover re...
06 Side cover removal cont 07 Diff removal 08 Diff removal cont 09 Gear carrier 10 Pilot shaft removal
06 Side cover re... 07 Diff removal.jpg 08 Diff removal ... 09 Gear carrier.jpg 10 Pilot shaft r...
11 Pilot shaft removal cont 12 Pinion bolt removal 13 Gear train removal 14 1-2 Shift fork removal 15 3-4 Shift fork removal
11 Pilot shaft r... 12 Pinion bolt r... 13 Gear train re... 14 1-2 Shift for... 15 3-4 Shift for...
16 1-2 Shift fork removal cont 17 Shaft removal 18 Shaft removal cont 19 Shaft removal cont 20 Shaft removal cont
16 1-2 Shift for... 17 Shaft removal... 18 Shaft removal... 19 Shaft removal... 20 Shaft removal...
21 Mainshaft disassembly 22 Mainshaft disassembly cont 23 Pinion shaft disassembly 24 Pinion shaft disassembly cont 25 Pinion shaft disassembly cont
21 Mainshaft dis... 22 Mainshaft dis... 23 Pinion shaft ... 24 Pinion shaft ... 25 Pinion shaft ...
26 Pinion shaft disassembly cont 27 Pinion shaft disassembly cont 28 Pinion shaft disassembly cont 29 Pinion shaft disassembly cont 30 Pinion shaft disassembly cont
26 Pinion shaft ... 27 Pinion shaft ... 28 Pinion shaft ... 29 Pinion shaft ... 30 Pinion shaft ...
31 Pinion shaft disassembly cont 32 Pinion shaft disassembly cont 33 Pinion shaft disassembly cont 34 Pinion shaft disassembly cont
31 Pinion shaft ... 32 Pinion shaft ... 33 Pinion shaft ... 34 Pinion shaft ... 35 Pinion shaft ...

Have the complete Long Enterprises "Swingaxle Type 1 VW Transaxle Rebuilders Course" at your finger tips when you order the CD including; Part 1: Disassembly, Part 2: Diagnosis & Prep, and Part 3: Reassembly.  Bonus features such as exploded parts diagrams for all the various VW transmission models are also included. 

Note: If you want to work on any of the 002 Type 2 (68-75) transaxles, you will need both the #LE 180 "Swingaxle Type 1 VW Transaxle Rebuilders Course CD" and the #LE 181 "091 Performance VW Transaxle Rebuilders Course CD".  The reason for this is the gear train covered in the # LE 180 "Swingaxle Type 1 VW Transaxle Rebuilders Course CD" is virtually identical to those found in  002 Type 2 (3 & 5 rib) transaxles.  


Order part # LE 180 "Swingaxle Type 1 VW Transaxle Rebuilders
Course CD"
for only $29.95

$3.50 for shipping and handling, (no minimum order charge)
CA residents add sales tax